One-stop customized warehouse racking solution

This solution revolves around core products such as pallet racking, drive-in racking, boltless racking, wide-span racking, mezzanine racking systems, cantilever racking, and column protectors. Combining actual warehouse conditions and cargo characteristics, it provides a full-process service from needs assessment, selection and design, customized production to installation and after-sales service, helping enterprises maximize warehouse space utilization, improve operational efficiency, and reduce operating costs.

I. Preliminary Needs Survey and Precise Analysis

To ensure solution adaptability, we will first complete three core surveys:

* **Warehouse Basic Parameters:** Collect key data such as warehouse length/width/height, beam and column locations, floor load-bearing capacity, fire exit requirements, floor height, and top-floor load-bearing limitations to avoid safety hazards in racking installation and operation.

* **Cargo Characteristics:** Determine the unit weight, volume, packaging form (pallets/cartons/bulk materials/long materials), turnover rate, and storage/retrieval frequency of the goods to determine the racking load-bearing capacity and storage/retrieval method.

* **Operating Equipment and Processes:** Confirm whether forklifts, stackers, shuttles, etc., are used, and the equipment models and aisle width requirements to match the racking aisle design and floor height planning.

II. Core Racking Product Selection and Application Scenario Matching

For different warehouse needs, we will precisely match the corresponding racking type, balancing storage density, storage/retrieval efficiency, and cost control:

Shelving types: Pallet racking, drive-in racking, boltless racking, wide-span racking, mezzanine racking systems, cantilever racking, column protectors.

III. Customized Shelving Solution Design

As a customized shelving supplier, we offer personalized customization services based on clients' specific needs:

* **Load Capacity Customization:** For overweight goods (such as molds and heavy machinery parts), we reinforce the thickness of uprights and beams, using high-strength steel and reinforced connectors to ensure load-bearing safety.

* **Size Customization:** Based on warehouse beam and column locations, non-standard pallet sizes, and long material lengths, we flexibly adjust the height, width, and depth of the shelving to avoid wasted space.

* **Structural Customization:** For example, designing rust-proof and corrosion-resistant shelving for cold chain warehouses, anti-static shelving for explosion-proof warehouses, and shuttle/AGV compatible shelving for automated warehouses.

* **Integrated Protection Customization:** Incorporating column protectors, shelving anti-collision railings, shelf anti-slip strips, and cargo dividers to build a comprehensive and secure storage system.

IV. Quotation and Selection Guidance Process

Provide Basic Parameters: Clients submit warehouse dimensions, cargo information, and operating equipment models.

Free Solution Design: We provide 2-3 selection solutions based on the parameters, including layout diagrams, space utilization calculations, and operational efficiency analysis.

Detailed Quotation: We provide a transparent quotation covering all costs, including main racking materials, accessories, transportation, installation, and after-sales service, with no hidden costs.

Selection Recommendations: Based on the client's budget and needs, we recommend the most cost-effective solution (e.g., pallet racking for high turnover, drive-in racking for high-density storage).

V. Warehouse Layout Optimization Recommendations

Traffic Flow Design: Plan forklift operation routes according to racking type, ensuring main aisle width meets equipment turning requirements, while secondary aisles balance storage and retrieval efficiency with space utilization.

Storage Location Planning: Zone according to cargo turnover rate (fast-flow areas near the outbound gate, slow-flow areas using drive-in racking) to improve sorting efficiency.

Vertical space utilization: For warehouses with a floor height of ≥6m, mezzanine racking systems are the preferred choice to upgrade flat warehouses into automated warehouses, doubling the space utilization rate.

VI. Installation and After-Sales Service Guarantee

Professional Installation: Installation is carried out on-site by a certified installation team, strictly following design drawings and safety standards. Load-bearing tests and acceptance are conducted upon completion.

After-Sales Maintenance: One-year free warranty and lifetime maintenance service are provided. Regular on-site inspections of the shelving condition are conducted to promptly identify and address potential issues such as loosening or deformation.

Training Service: Training on shelving use, maintenance, and safe operation is provided to the client's warehouse management personnel to extend the shelving's lifespan.

Can I help you generate a draft of a customized shelving selection and layout plan based on the basic parameters of your warehouse and goods?

Mail：Lisa@warehouserackfactory.com   Contact us for a quote.